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βš™οΈ Interactive STEM Adventure

The Great
Refinery Run

From Crude to Consumer β€”
guide oil through every step of the refinery!

Browse every refinery fun fact. No gameplay. No V-804 credit.

Phase 1: Extraction

Tap the pump jack, the tank, or the button to extract crude oil!

Phase 1b: The Desalter

Crude oil has salty water in it! Zap the salt πŸ§‚ and water πŸ’§ before they escape the grid! But don't zap the oil ⚫️!

Grid powering up...

Phase 2: Distillation

Inside the tower, crude oil gets heated and separates by weight! Choose a product path:

Phase 3: Hydrotreating

We need to clean the sulfur out!

HF Alkylation Unit

Tap the 🫧 molecules in the emulsion layer to make Alkylate! Warning: Drag the dark tar (ASO) 🟀 to the Acid Regen box before acid purity drops below 80%!

Acid Purity: 100% Alkylate: 0/4
Hydrocarbon
Acid/HC Emulsion
Settled HF Acid
πŸ”₯ Acid Regen

Catalytic Reformer

Naphtha is low octane! πŸ”₯ the furnace to heat the straight molecules, release Hydrogen, and reshape them into powerful Ring ⬑ molecules!

Vacuum Tower

Resid is too thick to distill normally! Remove the air pressure so the heavy oil boils at a lower temperature.

Coker Fractionator

The hot vapors from the drum separate into cracked products! Choose one to process:

Fluid Catalytic Cracking (FCC)

VGO molecules 🟠 are too big to use as fuel! Tap them to CRACK them apart! Cracking causes coke buildup ⚫! Don't forget to regen your catalyst.

Phase 4: Blending & Processing

Phase 5: Logistics

Your product is ready! How do you want to deliver it?

Delivering Your Product!

Mission Accomplished! πŸ₯³ You did your part to contribute to the 630 million gallons of fuel the US needs EVERY day.

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Hot Swap Challenge

Pump A Is Shaking Apart

Reliability just called it in: vibration is spiking fast. Bring Pump B online and pull Pump A out before the seal lets go. Follow the lettered toggle lights to make the swap.

Feed flow FLOW STABLE
Pump A vibration
18%
Standby Ready but isolated
To Fractionator

Pump A

Primary online
Primary
Discharge Valve
Vibrating pump
Suction Valve

Pump B

Standby isolated
Standby
Discharge Valve
Standby pump
Suction Valve
From Feed Drum
Control Room Awaiting operator action.

Pipe X-Ray Maintenance

Incoming Diesel pipe integrity compromised! Scan for thin spots, tap to mark them, then switch to the clamp tool to fix them!

Time to Failure: 45.0s Clamps: 0/3